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Leo Panda

Senior Tool and Die Maker
PROFESSIONAL SUMMARY

Senior Tool and Die Maker with 14+ years of experience building, repairing, and troubleshooting progressive dies, transfer tooling, jigs, fixtures, and precision components for high-volume manufacturing. Strong background in die tryout, CNC machining, blueprint interpretation, and press support, with a consistent record of reducing downtime, improving first-pass quality, and extending tool life.

SKILLS
Progressive Die Build & Repair
Tool Troubleshooting
CNC Milling & Manual Machining
Blueprint & GD&T Interpretation
Die Tryout & Press Support
Precision Measurement
PROFESSIONAL EXPERIENCE
Precision Stamping Solutions
Automotive SupplierMetal Stamping
Grand Rapids, MI
Senior Tool and Die Maker
Progressive DiesPress Support
Apr 2018 - Present
  • Built, repaired, and maintained progressive and line dies for Class A automotive stampings, supporting 18 production presses and reducing unplanned tooling downtime by 27%.
  • Led die tryouts for new launch programs, corrected shut height, timing, and feed issues, and achieved first-run part approval within scheduled PPAP deadlines.
  • Machined replacement die sections, punches, and retainers using CNC mills, surface grinders, and manual equipment, cutting outside vendor spend by $68,000 annually.
  • Diagnosed recurring burr, split, and misfeed conditions through press-side troubleshooting, improving first-pass yield from 91% to 97% across three high-volume tools.
  • Trained four junior toolmakers on safe setup, precision inspection, and preventive maintenance practices, strengthening bench coverage and reducing repeat repair errors.
Midwest Tooling & Manufacturing
ToolroomIndustrial Manufacturing
Kalamazoo, MI
Tool and Die Maker
Toolroom OperationsDie Maintenance
Jun 2011 - Mar 2018
  • Fabricated, assembled, and spotted dies, fixtures, and gauges from engineering drawings, consistently holding tolerances within ±0.0005 inches for critical forming components.
  • Performed preventive maintenance and emergency repairs on stamping tooling, helping increase average tool life by 19% and reducing weekend call-ins.
  • Set up and operated manual lathes, grinders, EDM, and vertical mills to produce precision details, while maintaining documentation for revisions and repair history.
  • Partnered with engineering and quality teams to implement die changes for manufacturability, shortening launch adjustment cycles by 21% on new programs.
KEY ACHIEVEMENTS
Extended Tool Life on High-Wear Die Set

Redesigned wear components and heat-treat specifications on a chronic-failure die set, extending average service intervals from 6 weeks to 14 weeks.

Improved Launch Readiness

Supported three major tooling launches in one fiscal year with on-time readiness, enabling production startup without customer delivery penalties.

Reduced Scrap Exposure

Developed a standardized inspection and adjustment checklist for die setups that helped lower startup scrap during changeovers by 24%.

CERTIFICATIONS
OSHA 30-Hour General Industry - OSHA Outreach Training Program
May 2023
Journeyman Tool and Die Maker Certificate - Michigan Department of Labor and Economic Opportunity
Aug 2015
EDUCATION
Lansing Community College
Skilled TradesManufacturing Technology
Lansing, MI
Associate of Applied Science in Machine Tool Technology
Sep 2009 - May 2011

Focused on toolmaking, machining processes, blueprint reading, metallurgy, and precision measurement.

ADDITIONAL INFORMATION
Work Authorization:

Authorized to work in the United States with no sponsorship required.

Relocation:

Open to relocation within the Midwest for the right senior tooling opportunity.

Shift Flexibility:

Available for first shift, second shift, weekends, and emergency press support as needed.

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