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Leo Panda
Plant Reliability Engineer
PROFESSIONAL SKILLS
Reliability Engineering
Root Cause AnalysisFMEARCMWeibull AnalysisBad Actor Elimination
Maintenance Systems
SAP PMMaximoCMMS OptimizationPreventive MaintenancePredictive Maintenance
Condition Monitoring
Vibration AnalysisOil AnalysisThermographyUltrasound TestingRotating Equipment
EDUCATION
Texas A&M University
Mechanical EngineeringIndustrial Systems
Bachelor of Science in Mechanical Engineering
College Station, TXAug 2013 - May 2017
Senior design focused on rotating equipment reliability and preventive maintenance optimization for industrial assets.
PROFESSIONAL SUMMARY
Plant Reliability Engineer with 7 years of experience improving asset availability, maintenance strategy, and production uptime in high-volume manufacturing environments. Skilled in RCA, FMEA, RCM, CMMS governance, and predictive maintenance programs that reduce unplanned downtime and maintenance cost.
PROFESSIONAL EXPERIENCE
GulfStar Chemicals
Houston, TX
Chemical ManufacturingContinuous Operations
Plant Reliability Engineer
Sep 2021 - Present
Reliability EngineeringSAP PM
- Improved overall equipment availability from 91.2% to 95.6% by redesigning PM tasks for pumps, agitators, compressors, and packaging assets.
- Led 24 formal RCAs on repeat failures, eliminating three chronic downtime drivers and reducing unplanned maintenance hours by 31%.
- Implemented SAP PM data standards for equipment hierarchy, failure codes, and task lists, increasing work order accuracy to 96%.
- Partnered with operations and maintenance supervisors to schedule shutdown work, completing 98% of planned scope without recordable safety incidents.
LoneStar Packaging Solutions
Dallas, TX
Consumer PackagingHigh-Speed Manufacturing
Reliability Engineer
Jun 2017 - Aug 2021
FMEACMMS
- Supported reliability improvements across four production lines, increasing OEE by 8.4 points through downtime analysis and corrective action tracking.
- Created FMEA-based maintenance plans for conveyors, case packers, palletizers, and air systems, reducing repeat failures by 22%.
- Analyzed CMMS history and spare parts usage to reset min-max levels, lowering stockouts by 35% and inventory value by $180K.
- Trained 18 technicians on precision maintenance practices, including alignment, lubrication, torque standards, and failure documentation expectations.
SELECTED PROJECTS
Plant Asset Criticality and PM Optimization
Jan 2023 - Jun 2023
Reliability Project Lead
- Built an asset criticality model for 420 production assets, aligning maintenance frequency with safety, quality, throughput, and replacement risk.
- Prioritized 38 high-risk assets for PM optimization, reducing emergency work orders by 26% within two quarters.
Predictive Maintenance Program Expansion
May 2022 - Nov 2022
Reliability Engineer
- Led deployment of vibration routes for motors, pumps, gearboxes, and fans, establishing baseline limits and escalation triggers.
- Identified 17 developing failures before functional loss, avoiding an estimated $610K in downtime and expedited repair costs.
CERTIFICATIONS
Certified Maintenance & Reliability Professional (CMRP) - SMRP
Apr 2023
Lean Six Sigma Green Belt - ASQ
Aug 2021
Leo Panda
Plant Reliability Engineer
PROFESSIONAL SKILLS
Reliability Engineering
Root Cause AnalysisFMEARCMWeibull AnalysisBad Actor Elimination
Maintenance Systems
SAP PMMaximoCMMS OptimizationPreventive MaintenancePredictive Maintenance
Condition Monitoring
Vibration AnalysisOil AnalysisThermographyUltrasound TestingRotating Equipment
EDUCATION
Texas A&M University
Mechanical EngineeringIndustrial Systems
Bachelor of Science in Mechanical Engineering
College Station, TXAug 2013 - May 2017
Senior design focused on rotating equipment reliability and preventive maintenance optimization for industrial assets.
PROFESSIONAL SUMMARY
Plant Reliability Engineer with 7 years of experience improving asset availability, maintenance strategy, and production uptime in high-volume manufacturing environments. Skilled in RCA, FMEA, RCM, CMMS governance, and predictive maintenance programs that reduce unplanned downtime and maintenance cost.
PROFESSIONAL EXPERIENCE
GulfStar Chemicals
Houston, TX
Chemical ManufacturingContinuous Operations
Plant Reliability Engineer
Sep 2021 - Present
Reliability EngineeringSAP PM
- Improved overall equipment availability from 91.2% to 95.6% by redesigning PM tasks for pumps, agitators, compressors, and packaging assets.
- Led 24 formal RCAs on repeat failures, eliminating three chronic downtime drivers and reducing unplanned maintenance hours by 31%.
- Implemented SAP PM data standards for equipment hierarchy, failure codes, and task lists, increasing work order accuracy to 96%.
- Partnered with operations and maintenance supervisors to schedule shutdown work, completing 98% of planned scope without recordable safety incidents.
LoneStar Packaging Solutions
Dallas, TX
Consumer PackagingHigh-Speed Manufacturing
Reliability Engineer
Jun 2017 - Aug 2021
FMEACMMS
- Supported reliability improvements across four production lines, increasing OEE by 8.4 points through downtime analysis and corrective action tracking.
- Created FMEA-based maintenance plans for conveyors, case packers, palletizers, and air systems, reducing repeat failures by 22%.
- Analyzed CMMS history and spare parts usage to reset min-max levels, lowering stockouts by 35% and inventory value by $180K.
- Trained 18 technicians on precision maintenance practices, including alignment, lubrication, torque standards, and failure documentation expectations.
SELECTED PROJECTS
Plant Asset Criticality and PM Optimization
Jan 2023 - Jun 2023
Reliability Project Lead
- Built an asset criticality model for 420 production assets, aligning maintenance frequency with safety, quality, throughput, and replacement risk.
- Prioritized 38 high-risk assets for PM optimization, reducing emergency work orders by 26% within two quarters.
Predictive Maintenance Program Expansion
May 2022 - Nov 2022
Reliability Engineer
- Led deployment of vibration routes for motors, pumps, gearboxes, and fans, establishing baseline limits and escalation triggers.
- Identified 17 developing failures before functional loss, avoiding an estimated $610K in downtime and expedited repair costs.
CERTIFICATIONS
Certified Maintenance & Reliability Professional (CMRP) - SMRP
Apr 2023
Lean Six Sigma Green Belt - ASQ
Aug 2021
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