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Leo Panda
Principal Mechanical Engineer
PROFESSIONAL SUMMARY
Principal Mechanical Engineer with 14+ years leading product development, DFM/DFA, tolerance analysis, and cross-functional execution for regulated industrial and electromechanical systems. Delivered cost reductions up to 18%, accelerated launch timelines by 20%, and improved field reliability through rigorous design validation, supplier collaboration, and root cause problem solving.
SKILLS
Product Design & Development
GD&T and Tolerance Analysis
DFM / DFA
SolidWorks
FEA
Root Cause & CAPA
PROFESSIONAL EXPERIENCE
MedNova Technologies
Medical DevicesElectromechanical Systems
Minneapolis, MN
Principal Mechanical Engineer
New Product IntroductionDesign Leadership
Apr 2019 - Present
- Led mechanical architecture for three Class II device platforms, aligning design, quality, and manufacturing teams to achieve on-time launches across two consecutive fiscal years.
- Reduced product cost by 18% through component consolidation, tolerance stack optimization, and supplier-driven DFM changes while maintaining performance, reliability, and regulatory compliance.
- Directed verification testing, root cause analysis, and design remediation efforts that lowered field failure rates by 32% within twelve months after launch.
- Mentored six engineers and established design review standards, improving drawing quality, ECO cycle time, and first-pass manufacturing acceptance across the mechanical team.
Rockwell Industrial Systems
Industrial AutomationCapital Equipment
Milwaukee, WI
Senior Mechanical Engineer
DFM/DFAReliability Engineering
Jul 2012 - Mar 2019
- Designed and released sheet metal, machined, and molded assemblies for automation equipment, supporting annual revenue programs exceeding $25M across multiple customer lines.
- Improved assembly throughput by 15% by simplifying fastener strategy, standardizing hardware, and partnering with operations to resolve recurring build constraints.
- Executed FEA, tolerance studies, and validation testing that prevented late-stage redesigns and supported a 20% reduction in prototype iteration cycles.
- Collaborated with suppliers in the United States and Mexico to qualify alternate components, reducing lead-time risk and avoiding approximately $1.1M in delays.
EDUCATION
University of Wisconsin-Madison
Mechanical EngineeringSTEM
Madison, WI
Master of Science in Mechanical Engineering
Sep 2010 - May 2012
Focus in product development and thermal-fluid systems.
Iowa State University
ABETEngineering
Ames, IA
Bachelor of Science in Mechanical Engineering
Aug 2006 - May 2010
ABET-accredited engineering program.
Leo Panda
Principal Mechanical Engineer
PROFESSIONAL SUMMARY
Principal Mechanical Engineer with 14+ years leading product development, DFM/DFA, tolerance analysis, and cross-functional execution for regulated industrial and electromechanical systems. Delivered cost reductions up to 18%, accelerated launch timelines by 20%, and improved field reliability through rigorous design validation, supplier collaboration, and root cause problem solving.
SKILLS
Product Design & Development
GD&T and Tolerance Analysis
DFM / DFA
SolidWorks
FEA
Root Cause & CAPA
PROFESSIONAL EXPERIENCE
MedNova Technologies
Medical DevicesElectromechanical Systems
Minneapolis, MN
Principal Mechanical Engineer
New Product IntroductionDesign Leadership
Apr 2019 - Present
- Led mechanical architecture for three Class II device platforms, aligning design, quality, and manufacturing teams to achieve on-time launches across two consecutive fiscal years.
- Reduced product cost by 18% through component consolidation, tolerance stack optimization, and supplier-driven DFM changes while maintaining performance, reliability, and regulatory compliance.
- Directed verification testing, root cause analysis, and design remediation efforts that lowered field failure rates by 32% within twelve months after launch.
- Mentored six engineers and established design review standards, improving drawing quality, ECO cycle time, and first-pass manufacturing acceptance across the mechanical team.
Rockwell Industrial Systems
Industrial AutomationCapital Equipment
Milwaukee, WI
Senior Mechanical Engineer
DFM/DFAReliability Engineering
Jul 2012 - Mar 2019
- Designed and released sheet metal, machined, and molded assemblies for automation equipment, supporting annual revenue programs exceeding $25M across multiple customer lines.
- Improved assembly throughput by 15% by simplifying fastener strategy, standardizing hardware, and partnering with operations to resolve recurring build constraints.
- Executed FEA, tolerance studies, and validation testing that prevented late-stage redesigns and supported a 20% reduction in prototype iteration cycles.
- Collaborated with suppliers in the United States and Mexico to qualify alternate components, reducing lead-time risk and avoiding approximately $1.1M in delays.
EDUCATION
University of Wisconsin-Madison
Mechanical EngineeringSTEM
Madison, WI
Master of Science in Mechanical Engineering
Sep 2010 - May 2012
Focus in product development and thermal-fluid systems.
Iowa State University
ABETEngineering
Ames, IA
Bachelor of Science in Mechanical Engineering
Aug 2006 - May 2010
ABET-accredited engineering program.
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