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Leo Panda
Process Controls Engineer with 8+ years of experience supporting refinery and specialty chemical operations through DCS, PLC, HMI, and SIS improvements. Proven record of reducing downtime, improving loop performance, and executing capital and brownfield automation projects in regulated manufacturing environments. Strong background in commissioning, alarm management, process optimization, and cross-functional plant support.
- Led DeltaV migration for two production units, replacing legacy controls and completing cutover during scheduled turnaround with zero recordable safety incidents and startup three days early.
- Optimized more than 120 control loops using tuning, logic changes, and alarm rationalization, reducing process variability by 18% and decreasing nuisance alarms by 35%.
- Supported SIS proof testing, cause-and-effect updates, and MOC documentation for critical process units, improving compliance readiness and closing 14 audit findings.
- Partnered with operations, maintenance, and process engineering to troubleshoot instrumentation and control issues, cutting automation-related downtime from 3.8% to 2.1% annually.
- Developed and modified ControlLogix and Experion control strategies for distillation and utilities systems, improving process stability and supporting a 6% increase in throughput.
- Executed FAT, SAT, and field commissioning for instrumentation and automation upgrades across three unit projects valued at $2.4M, achieving on-time startup.
- Created HMI graphics, alarm setpoint standards, and operator training materials that improved response consistency and reduced startup deviations by 22%.
- Investigated recurring compressor trips using trend analysis and sequence logic review, implementing changes that lowered unplanned shutdown events from nine to four annually.
ABET-accredited engineering program with emphasis on process control, unit operations, and industrial systems.
Automation credential.
Safety credential.
Leo Panda
Process Controls Engineer with 8+ years of experience supporting refinery and specialty chemical operations through DCS, PLC, HMI, and SIS improvements. Proven record of reducing downtime, improving loop performance, and executing capital and brownfield automation projects in regulated manufacturing environments. Strong background in commissioning, alarm management, process optimization, and cross-functional plant support.
- Led DeltaV migration for two production units, replacing legacy controls and completing cutover during scheduled turnaround with zero recordable safety incidents and startup three days early.
- Optimized more than 120 control loops using tuning, logic changes, and alarm rationalization, reducing process variability by 18% and decreasing nuisance alarms by 35%.
- Supported SIS proof testing, cause-and-effect updates, and MOC documentation for critical process units, improving compliance readiness and closing 14 audit findings.
- Partnered with operations, maintenance, and process engineering to troubleshoot instrumentation and control issues, cutting automation-related downtime from 3.8% to 2.1% annually.
- Developed and modified ControlLogix and Experion control strategies for distillation and utilities systems, improving process stability and supporting a 6% increase in throughput.
- Executed FAT, SAT, and field commissioning for instrumentation and automation upgrades across three unit projects valued at $2.4M, achieving on-time startup.
- Created HMI graphics, alarm setpoint standards, and operator training materials that improved response consistency and reduced startup deviations by 22%.
- Investigated recurring compressor trips using trend analysis and sequence logic review, implementing changes that lowered unplanned shutdown events from nine to four annually.
ABET-accredited engineering program with emphasis on process control, unit operations, and industrial systems.
Automation credential.
Safety credential.
