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Leo Panda
Design and Development Engineer
SKILLS
SolidWorks
GD&T
DFM/DFA
FMEA
Prototype Testing
Minitab
EDUCATION
University of Wisconsin-Madison
ABET AccreditedProduct Development
Bachelor of Science in Mechanical Engineering
Madison, WISep 2014 - May 2018
Senior design emphasis in product development, manufacturing processes, and design validation.
PROFESSIONAL SUMMARY
Design and Development Engineer with 6+ years of experience leading mechanical product design, prototyping, verification, and manufacturing transfer for regulated and high-volume products. Strong background in SolidWorks, GD&T, DFM/DFA, FMEA, and cross-functional collaboration. Delivered cost reduction, cycle-time improvement, and design reliability gains across NPI and sustaining engineering programs.
PROFESSIONAL EXPERIENCE
MedNova Devices
Minneapolis, MN
Medical DevicesNew Product Introduction
Senior Design and Development Engineer
Mar 2022 - Present
Product DesignVerification
- Designed and released over 35 mechanical components and assemblies for a Class II device platform, improving manufacturability and supporting on-time launch readiness.
- Led design verification builds, root cause investigations, and engineering changes that reduced assembly defects by 27% within two production quarters.
- Partnered with quality, sourcing, and contract manufacturers to implement DFM updates, lowering annual material and assembly costs by approximately $180,000.
- Created tolerance stacks, test protocols, and risk documentation for design reviews, helping the team close verification gaps two weeks ahead of schedule.
Apex Industrial Systems
Milwaukee, WI
Industrial EquipmentManufacturing
Design Engineer
Jul 2018 - Feb 2022
CADManufacturing Support
- Developed sheet metal and machined part designs for electromechanical products, reducing average prototype turnaround time by 20% through cleaner release packages.
- Supported qualification testing and failure analysis on pilot units, identifying fastening and sealing issues that improved field reliability by 15%.
- Worked with suppliers to resolve dimensional and process capability issues, increasing first-pass acceptance rates from 89% to 96%.
- Drove ECO implementation, BOM updates, and drawing revisions across sustaining programs, ensuring configuration control and uninterrupted production support.
SELECTED PROJECTS
Modular Product Platform Redesign
Jan 2023 - Aug 2023
Project Design Lead
- Led concept-to-validation development of a modular enclosure platform, reducing part count by 22% while meeting thermal, ingress protection, and assembly requirements.
- Built prototype test plan and coordinated design iterations with suppliers, achieving first-pass verification on 9 of 10 key requirements.
- Standardized mounting and sealing features across variants, enabling reuse of 70% of components and shortening future design release cycles.
Assembly Yield Improvement Initiative
Jun 2021 - Nov 2021
Development Engineer
- Developed and released a fixture-assisted assembly improvement project that reduced operator variation and improved final fit consistency across three production lines.
- Partnered with quality and manufacturing teams to validate fixture performance, cutting average assembly time by 18% and reducing cosmetic rework incidents.
- Documented engineering changes, validation evidence, and implementation controls to support rapid plant adoption without disrupting scheduled customer shipments.
Leo Panda
Design and Development Engineer
SKILLS
SolidWorks
GD&T
DFM/DFA
FMEA
Prototype Testing
Minitab
EDUCATION
University of Wisconsin-Madison
ABET AccreditedProduct Development
Bachelor of Science in Mechanical Engineering
Madison, WISep 2014 - May 2018
Senior design emphasis in product development, manufacturing processes, and design validation.
PROFESSIONAL SUMMARY
Design and Development Engineer with 6+ years of experience leading mechanical product design, prototyping, verification, and manufacturing transfer for regulated and high-volume products. Strong background in SolidWorks, GD&T, DFM/DFA, FMEA, and cross-functional collaboration. Delivered cost reduction, cycle-time improvement, and design reliability gains across NPI and sustaining engineering programs.
PROFESSIONAL EXPERIENCE
MedNova Devices
Minneapolis, MN
Medical DevicesNew Product Introduction
Senior Design and Development Engineer
Mar 2022 - Present
Product DesignVerification
- Designed and released over 35 mechanical components and assemblies for a Class II device platform, improving manufacturability and supporting on-time launch readiness.
- Led design verification builds, root cause investigations, and engineering changes that reduced assembly defects by 27% within two production quarters.
- Partnered with quality, sourcing, and contract manufacturers to implement DFM updates, lowering annual material and assembly costs by approximately $180,000.
- Created tolerance stacks, test protocols, and risk documentation for design reviews, helping the team close verification gaps two weeks ahead of schedule.
Apex Industrial Systems
Milwaukee, WI
Industrial EquipmentManufacturing
Design Engineer
Jul 2018 - Feb 2022
CADManufacturing Support
- Developed sheet metal and machined part designs for electromechanical products, reducing average prototype turnaround time by 20% through cleaner release packages.
- Supported qualification testing and failure analysis on pilot units, identifying fastening and sealing issues that improved field reliability by 15%.
- Worked with suppliers to resolve dimensional and process capability issues, increasing first-pass acceptance rates from 89% to 96%.
- Drove ECO implementation, BOM updates, and drawing revisions across sustaining programs, ensuring configuration control and uninterrupted production support.
SELECTED PROJECTS
Modular Product Platform Redesign
Jan 2023 - Aug 2023
Project Design Lead
- Led concept-to-validation development of a modular enclosure platform, reducing part count by 22% while meeting thermal, ingress protection, and assembly requirements.
- Built prototype test plan and coordinated design iterations with suppliers, achieving first-pass verification on 9 of 10 key requirements.
- Standardized mounting and sealing features across variants, enabling reuse of 70% of components and shortening future design release cycles.
Assembly Yield Improvement Initiative
Jun 2021 - Nov 2021
Development Engineer
- Developed and released a fixture-assisted assembly improvement project that reduced operator variation and improved final fit consistency across three production lines.
- Partnered with quality and manufacturing teams to validate fixture performance, cutting average assembly time by 18% and reducing cosmetic rework incidents.
- Documented engineering changes, validation evidence, and implementation controls to support rapid plant adoption without disrupting scheduled customer shipments.
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